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Inspections

Manufacturer Inspections – Building Products

Qualifying Inspections

Prior to publication of a new ICC-ES evaluation report or listing, a qualifying inspection must be conducted of the facilities manufacturing products to be recognized in the evaluation report/listing. The qualifying inspection is intended to verify that the manufactured products are consistent with the products described in the evaluation report, and that the manufacturer has documented and effectively implemented a quality control system that meets all requirements of the ICC-ES Acceptance Criteria for Quality Documentation (AC10).

During the product evaluation process, Appendices A – Information Submittal Requirements  and B Quality System Documentation Cross-Reference Matrix, shall be filled out by the report applicant and submitted to ICC-ES, along with a copy of their documented quality system or manual for the product(s) to be recognized in the report/listing. A Qualifying Inspection Report (Q-21)  is completed during the factory inspection, by a representative of either ICC-ES or a third-party, accredited and contracted inspection agency. A copy of the Q-21 is provided to the manufacturer’s representative and forwarded to the ICC-ES technical staff for review and approval.

Surveillance Inspections

All report holders are subject to regular, ongoing surveillance inspections. Such inspections will be conducted by a representative of either ICC-ES or a third-party, accredited and contracted inspection agency.  The inspection findings will be reported to ICC-ES using the Quality Control Inspection Summary Form (Q-24).  A copy of the Q-24 is provided to the manufacturer’s representative and forwarded to the ICC-ES technical staff for review and approval.

In cases where more than 2 surveillance inspections per year are required and a third-party inspection agency is involved, the agency shall also provide a Quality Control Inspection Summary form documenting inspections conducted since the last issuance of the evaluation report.

During all inspections related to ICC-ES evaluation reports, the inspector will:

  • Review both the manufacturer’s quality documentation and the effective implementation of the quality system.
  • Review any special requirements in the evaluation report that may need to be touched upon during the inspection.
  • Specify any discrepancies between conditions at the manufacturing plant and ICC-ES requirements.
  • Document Corrective Action Requests (CARs), which, in general, must be resolved within 30 days of the inspection.
  • If applicable, conduct a random selection of listed products for testing.

For any questions please contact inspections@icc-es.org

 

PMG (Plumbing, Mechanical, Fuel Gas) Inspections

The rules of procedure for plumbing, mechanical and fuel gas product listings require two types of inspections:

Qualifying (Initial) Inspections

A qualifying (initial) inspection is part of the listing application process. The purpose of the qualifying inspection is to determine whether the manufacturer’s quality system has been successfully implemented and/or to verify that the manufactured product is the same as the product presented for recognition.

Qualifying inspections are required for:

  • New listing applications
  • And for additional manufacturing facilities being added to an existing listing
Surveillance Inspections

A surveillance inspection, conducted after a listing has been issued, verifies that the listed products are the same as originally recognized.

Surveillance inspections of manufacturing facilities must be conducted, at a minimum, once per year unless otherwise noted in procedures and involve, as applicable:

  • Verifying the effectiveness of corrective actions taken to resolve non-conformances found during previous inspections
  • Review of the use of the ICC-ES PMG listing mark
  • Review of product labeling as required with the applicable standard
  • Review of complaint records
  • Review of calibration records
  • Review of any changes to the quality manual and procedures that may affect listed products
  • Random selection of listed products for testing
Conducting the Inspections

A listee may request that the inspections be conducted by ICC-ES, or the listee may retain a third-party inspection body that has a contractual agreement with ICC-ES and that is accredited by the International Accreditation Service as meeting the requirements of ISO/IEC Standard 17020, General Criteria for the Operation of Various Types of Bodies Performing Inspection.

Note:  The third-party inspection body must complete the ICC-ES inspection form.

For any questions please contact inspections@icc-es.org

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